About ZYFRA

Zyfra develops industrial digitalization technologies, invests in such products and improves the Industrial Internet of Things and Artificial Intelligence environment. Company's key fields of industry are machinery, metallurgy, mining, oil & gas and chemical enterprises. We promote readymade industry solutions in predictive analytics and data analysis, tech processes optimization, machinery and floor staff monitoring.


Products

200

digitalized
enterprises

25

acting digital advisors and digital doppelgangers

7000

connected
machines

Zyfra MDCplus: manufacturing data collection (MDC) system

Do you know what actually happens in your workshop?

To make effective decisions, you need objective information. The first step to increasing productivity is real-time personnel and equipment monitoring.

Zyfra MDCplus is a real-time machine monitoring and manufacturing data collection (MDC) system with hundreds of customizable reports and charts that can be used to track jobs, parts, operations, work centers, OEE, scrap, costs, downtime and people.

Key Features
Data collection scheme

MDCplus key features

Monitoring module

Monitoring of equipment states and downtime reasons in real time on a linear chart, in a table, or on a facility floor plan;

Monitoring of equipment operation parameters (current, power consumed, temperature, speed and feeds, JOG correctors, spindle and axes load, PLC signals, etc.);

Control of equipment power consumption parameters;

Detailed info for each machine (event log, error log, list of measurable parameters for the machine, process information, etc.);

Video monitoring of production areas, option for video capture of individual events;

Setup of controlled events and notifications for appropriate company units (e-mail, SMS);

Reports generation for company managers and units with automatic distribution according to a set schedule;

Display reports on the monitor (TV panel) on the facility floor and on mobile devices (tablets, smartphones);

Trends in equipment and staff performance analysis;

Calculation of key performance indicators (KPIs) for equipment and staff, including OEE, as per ISO 22400-2 2014. KPIs can be calculated based on user-defined formulas.

Production monitoring module

Monitoring of manufactured output and scrap;

Control of the time standards for the execution of technological operations;

Control of telemetry parameters during manufacturing output in order to reduce spoilage;

Generation of shift tasks, routing sheets, and orders;

Report generation on manufactured output and rated time and KPI calculation, including OEE.

Vibration Monitoring and Diagnostics module

Measurements of key parameters characterizing the technical state of key machine components;

Comparison of parameter values with permissible levels and alerts generation when permissible levels are exceeded;

Send data on the actual state of equipment components to the CMMS system;

Crash and impact detection with issuing machine shutdown signals;

CNC Program Management Module

Storage of NC programs;

DNC Communication (ETHERNET, USB, RS232, IFSP);

Analysis of NC program usage and comparison of the code with the standard.

Downtime Management Module

Dispatch of non-scheduled (emergency) repairs and maintenance;

Scheduling of MRO operations based on work hours and actual states of the CNC machine;

Control of the execution of scheduled repairs;

Management and recording of the work of maintenance and repair staff;

Management of procurement for maintenance and repair services;

Documentation support of maintenance and repair operations;

Interaction with external service providers.

API connection for external ERP, CAD/CAM/PDM, MES and BI systems

Synchronized reference data;

Sending documents (order, shift task, routing sheet);

Obtaining actual data (order/operation/machine operation/equipment/employee);

Obtaining any CNC machine operation data.

Contact us

Data collection scheme

FAMILY OF ARTIFICIAL INTELLIGENCE PRODUCTS

High-accuracy forecasting, real-time recommendations, and decision-making process automation — which is the most complex and costly production process


Reduction of raw resource consumption
Optimization of production parameters
Virtual sensors
Quality and event prediction
Computer vision
Supply chain management system

How it works

Digital solutions for mining


Taking efficiency and safety of the mine to the next level


Solutions


Open pit mining
Mining equipment manufacturers
Underground mining
Industrial railway management systems
Processing plants and metallurgy
Robotic vehicles for mining and industial use
Health, safety and risk management systems

Our team

Media

Press release 26 October 2018
ZYFRA to show Finland Industry 4.0 best practices
ZYFRA to show Finland Industry 4.0 best practices

ZYFRA Oy, Finnish major digital solutions developer for international market, will present its real cases and speak about best practices towards the Industry 4.0 for industrial enterprises. ZYFRA, specializing in Artificial Intelligence (AI) and Industrial Internet of Things (IIoT) based solutions for machinery, oil and gas, mining, steel making and chemical enterprises.

Press release 02 October 2018
Zyfra helped Philip Morris to cut energy costs
Zyfra helped Philip Morris to cut energy costs

ZYFRA Company AI- solution helped Philip Morris full cycle production facility to sufficiently cut energy costs on cooling system. The system uses AI algorithms that reveal the unfulfilled potential for increasing of operational efficiency. Smart recommendation solution was set within 3 month only.
Press release 02 October 2018
Finnish ZYFRA strives to demonstrate its Industry 4.0 solutions at IOTSWC
Finnish ZYFRA strives to demonstrate its Industry 4.0 solutions at IOTSWC

Finland-based company ZYFRA, specializing in Artificial Intelligence (AI) and Industrial Internet of Things (IIoT) based solutions for the industries, became a Silver Sponsor for the IoT Solutions World Congress in Barcelona.
Press release 03 September 2018
ZYFRA will present solutions for industry digitalization at the IoT Solutions World Congress
ZYFRA will present solutions for industry digitalization at the IoT Solutions World Congress

Zyfra, a Finnish developer of solutions for industry digitalization, will act as a silver sponsor of the leading international event IoT World Congress, which will be held in Barcelona from October 16th to October 18th, 2018.
Press release 01 December 2017
ZYFRA, IIoT and AI Solutions Company, to Announce Market Entry in Finland and EU and Sign Partnership Agreement with Cron-Tek at Slush 2017
ZYFRA, IIoT and AI Solutions Company, to Announce Market Entry in Finland and EU and Sign Partnership Agreement with Cron-Tek at Slush 2017

ZYFRA, a company specializing in IIoT and AI solutions, has established its European headquarters in Helsinki, Finland. The company is expected to break the news on November 30 at Slush 2017, Europe’s major IT event.

Ksenia Borovikova

KSENIA BOROVIKOVA Press Centre

The ZYFRA Press Service assists journalists with commentary and expert analysis from the company's top executives.

+7 (495) 665-91-31
pressa@zyfra.com


Contact us

Office in Finland:

Pasilankatu 2,
00240 Helsinki

Phone:

+358 (0) 9 4273 4852

Contact us

Office in Moscow :

119071, Russia, Moscow,
15 А, Leninskiy pr.

Phone:

+7 (495) 665-91-31

Contact us
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