Winner in Business Transformation Awards at IOTSolutions World Congress 2019
Membership in the Industrial Internet Consortium

About ZYFRA

Zyfra develops industrial digitalization technologies, invests in such products and improves the Industrial Internet of Things and Artificial Intelligence environment. Company's key fields of industry are machinery, metallurgy, mining, oil & gas and chemical enterprises. We promote readymade industry solutions in predictive analytics and data analysis, tech processes optimization, machinery and floor staff monitoring.


Products

290

digitalized
enterprises

30

acting digital advisors and digital twins

24 000

Connected units
of equipment

Zyfra MDCplus: manufacturing data collection (MDC) system

Do you know what actually happens in your workshop?

To make effective decisions, you need objective information. The first step to increasing productivity is real-time personnel and equipment monitoring.

Zyfra MDCplus is a real-time machine monitoring and manufacturing data collection (MDC) system with hundreds of customizable reports and charts that can be used to track jobs, parts, operations, work centers, OEE, scrap, costs, downtime and people.

Key Features
Data collection scheme

MDCplus key features

Monitoring module

Monitoring of equipment states and downtime reasons in real time on a linear chart, in a table, or on a facility floor plan;

Monitoring of equipment operation parameters (current, power consumed, temperature, speed and feeds, JOG correctors, spindle and axes load, PLC signals, etc.);

Control of equipment power consumption parameters;

Detailed info for each machine (event log, error log, list of measurable parameters for the machine, process information, etc.);

Video monitoring of production areas, option for video capture of individual events;

Setup of controlled events and notifications for appropriate company units (e-mail, SMS);

Reports generation for company managers and units with automatic distribution according to a set schedule;

Display reports on the monitor (TV panel) on the facility floor and on mobile devices (tablets, smartphones);

Trends in equipment and staff performance analysis;

Calculation of key performance indicators (KPIs) for equipment and staff, including OEE, as per ISO 22400-2 2014. KPIs can be calculated based on user-defined formulas.

Production monitoring module

Monitoring of manufactured output and scrap;

Control of the time standards for the execution of technological operations;

Control of telemetry parameters during manufacturing output in order to reduce spoilage;

Generation of shift tasks, routing sheets, and orders;

Report generation on manufactured output and rated time and KPI calculation, including OEE.

Vibration Monitoring and Diagnostics module

Measurements of key parameters characterizing the technical state of key machine components;

Comparison of parameter values with permissible levels and alerts generation when permissible levels are exceeded;

Send data on the actual state of equipment components to the CMMS system;

Crash and impact detection with issuing machine shutdown signals;

CNC Program Management Module

Storage of NC programs;

DNC Communication (ETHERNET, USB, RS232, IFSP);

Analysis of NC program usage and comparison of the code with the standard.

Downtime Management Module

Dispatch of non-scheduled (emergency) repairs and maintenance;

Scheduling of MRO operations based on work hours and actual states of the CNC machine;

Control of the execution of scheduled repairs;

Management and recording of the work of maintenance and repair staff;

Management of procurement for maintenance and repair services;

Documentation support of maintenance and repair operations;

Interaction with external service providers.

API connection for external ERP, CAD/CAM/PDM, MES and BI systems

Synchronized reference data;

Sending documents (order, shift task, routing sheet);

Obtaining actual data (order/operation/machine operation/equipment/employee);

Obtaining any CNC machine operation data.

Contact us

Data collection scheme

FAMILY OF ARTIFICIAL INTELLIGENCE PRODUCTS

High-accuracy forecasting, real-time recommendations, and decision-making process automation — which is the most complex and costly production process


Reduction of raw resource consumption
Optimization of production parameters
Virtual sensors
Quality and event prediction
Computer vision
Supply chain management system

How it works

Digital solutions for mining


Taking efficiency and safety of the mine to the next level


Solutions


Open pit mining
Mining equipment manufacturers
Underground mining
Industrial railway management systems
Processing plants and metallurgy
Robotic vehicles for mining and industial use
Health, safety and risk management systems

Zyfra IIoT Platform

Complex digitization of production processes based on the Industrial Internet of Things, machine learning and Artificial Intelligence technologies.
Information infrastructure for connecting physical and virtual devices and objects, and for Big data collecting and storing
Common information space for interaction between business and production users
Development and replication of application microservices for specific business scenarios
Access to an expandable App Store

Digital plant

Operations Management Services
Results
  • Rhythmical production

  • Identified and localized losses
  • Optimal quality margin of finished products

  • Timely and sufficient equipment maintenance
INTERACTION WITH A WIDE SPECTRUM OF AUTOMATION PLATFORMS
Learn about IIoT - register for the webinar

Our team

Media

Press release 04 December 2019
Zyfra launches a series of international webinars on IIoT in Discrete Manufacturing
Zyfra launches a series of international webinars on IIoT in Discrete Manufacturing

We have a new development to tell you about; we’re launching a series of free webinars, focusing on the future, developments and industry leading technologies of the various industries we are involved in.

Press release 20 November 2019
ZYFRA has showcased its IIoT tool MDCplus at Be 4.0 in Mulhouse
ZYFRA has showcased its IIoT tool MDCplus at Be 4.0 in Mulhouse

Zyfra, developer of digital solutions for heavy industry, showcased its monitoring and data collection MDCplus tool for discrete manufacturing including its AI based Predictive Maintenance module to the French market within the Be 4.0 industrial international fair. The fair took place on the 19th – 20th of November at Mulhouse.
Press release 31 October 2019
Zyfra’s Intelligent Mine wins IoT Awards at IoT Solutions World Congress, Barcelona
Zyfra’s Intelligent Mine wins IoT Awards at IoT Solutions World Congress, Barcelona

October 31, Barcelona, IoT Solutions World Congress (IoTSWC) – The Intelligent Mine project by Industrial digital technology provider, Zyfra, won the IoT Solutions Awards 2019, which recognise the best international projects developed in the field of industrial internet in the last year.
Press release 11 October 2019
Zyfra to Participate in GOTECH in Dubai
Zyfra to Participate in GOTECH in Dubai

A Zyfra team of representatives are getting ready to travel to Dubai to represent us at GOTECH – the Gas & Oil Technology Showcase and Conference.
Press release 03 October 2019
Zyfra's solutions included in TOP-3 of IOTSWC
Zyfra's solutions included in TOP-3 of IOTSWC

It’s almost time for the IOT Solutions World Congress and Awards - which will be held on the 30th of October in Barcelona, Spain – and we are thrilled to announce that we have been nominated in the category of ‘Business Transformation Award’, not once but twice!
Ksenia Borovikova

KSENIA BOROVIKOVA Press Centre

The ZYFRA Press Service assists journalists with commentary and expert analysis from the company's top executives.

media@zyfra.com


Contact us

Office in Finland:

Pasilankatu 2,
00240 Helsinki

Phone:

+358 942 72 50 25

Email:

hello@zyfra.com

Contact us

Office in Moscow :

119071, Russia, Moscow,
15 А, Leninskiy pr.

Phone:

+7 (495) 665-91-31

Email:

hello@zyfra.com

Contact us
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